Course Overview
This course provides learners with the knowledge and practical skills required to diagnose, disassemble, repair, and reassemble internal combustion engines to industry standards. It emphasizes hands-on practice, safety procedures, and the application of technical knowledge in real workshop settings.
Learning Outcomes
By the end of the course, participants will be able to:
- Identify engine components and explain their functions.
- Diagnose common engine faults using appropriate tools and techniques.
- Safely dismantle and inspect engine parts for wear, damage, or failure.
- Apply correct repair and replacement procedures for pistons, crankshafts, cylinder heads, valves, and lubrication systems.
- Reassemble engines to manufacturer specifications and perform post-overhaul testing.
- Demonstrate adherence to workshop safety, environmental management, and quality assurance standards.
Target Audience
- Automotive trainees and apprentices at Level 6 and above.
- Practicing technicians seeking to upgrade their skills.
- Entrepreneurs and workshop owners aiming to improve service quality.
Course Structure
- Module 1: Introduction to Engine Systems
- Module 2: Fault Diagnosis and Testing
- Module 3: Engine Disassembly Procedures
- Module 4: Component Inspection and Repair
- Module 5: Engine Reassembly and Adjustment
- Module 6: Post-Overhaul Testing and Quality Assurance
- Module 7: Safety, Environmental, and Professional Practices
Assessment Methods
- Written tests on theory and underpinning knowledge.
- Practical demonstrations in the workshop.
- Portfolio of evidence (repair logs, checklists, reports).
- Observation and performance checklists.
Duration
- 6–8 weeks (flexible depending on training schedule and workshop practice hours).
Resources Required
- Fully equipped automotive workshop.
- Diagnostic tools, measuring instruments, and repair manuals.
- PPE (gloves, goggles, overalls).
- Sample engines for practice.
- Teacher: Admin User
